Production
Melting Process
The process of making our products starts here. Our raw aluminium scraps are melted in this furnace, with a burning temperature as high as 750°C inside. The alloy series used includes 6063, 6062, and 6005. These raw materials are melted and cast in our 10-meter-deep pool. Once they are cast in the pool, the hot aluminium liquid will solidify instantly, forming what is known as a “billet.” The billet will then be taken out of the pool, and we can progress to the next stage. We have three units of smelting furnaces ready for production.
Extrusion Process
The next stage is to extrude the billet into the desired aluminium profile. Our company has a press sizes of 3.5”, 5”, and 7”. Once the profile has been pressed, hardness level is still low, measuring between 3-7 Webster. To achieve the desired hardness for our customers, the profile needs to go through a process known as the “Aging Process,” which will then increases the requirements. hardness to 11-16 Webster, depending on the
Anodizing Process
We have come to the final stage of the manufacturing process, which is finishing. There are three types of finishing in our factory: anodizing, powder coating and woodgrain. The anodizing process at Inkasa Jaya Aluminium provides an excellent finish in anodized colors for aluminium extrusions and architectural components, both in aesthetics and durability. Anodizing offers better corrosion resistance properties, and the material retains its appearance for a longer period of time. Two colors are available for the anodizing finish: clear anodize (silver) and brown.
Powder Coating Process
If you are looking for more color options for your profile, powder coating is the right choice. Powder coating is a sophisticated technique for adding protective and ornamental coatings to the surface of finished aluminium items. We provide a variety of colors, including black, glossy brown, arctic white, milky white, and cream. Other colors are available upon request.
Woodgrain Process
We have reached the final stage of the manufacturing process, which is finishing. In our factory, there are three types of finishing: anodizing, powder coating, and woodgrain. The woodgrain process at Inkasa Jaya Aluminium produces an aesthetic and durable wood-like color for aluminum extrusions and architectural components. This finishing offers better corrosion resistance and maintains the appearance of the material for a longer period. The wood pattern produced, which features a mahogany design, has a texture that resembles real wood.
Warehouse Process
Once the profile has gone through the finishing process, it will be packed and sent to our warehouse, where it will wait for the delivery schedule. We have a well-established and modern warehouse to store our finished goods, equipped with a reliable barcode system for every stock profile.
Workshop Process
Dies are an important aspect of aluminium extrusion; they are thick steel disks with openings that resemble the desired extruded profile. Every single extrusion shape requires its own die and corresponding tooling. We have our own die makers and all the necessary equipment in our workshop to create the profiles you need. Each die maker in our factory has been trained with the necessary skills required in this field.